Cable Assemblies
Galaxy is a leading manufacturer of custom cable assemblies with an extensive history and vast experience in custom cable assembly manufacturing.
Custom Cable Assembly Manufacturer
Galaxy is a leading manufacturer of cable assemblies with an extensive history and strong experience in supplying its customers with a quality product, on time and at an affordable price. A cable assembly is a multi-conductor cable that has been cut to a specific length and terminated on one or both ends. A cable assembly can simply be a single wire with connectors on either end or can be complex and made of multi-conductor cables terminated at the ends with any number of different connectors.
Galaxy works with customers from the design and prototype phase of a project all the way through large production runs. Galaxy excels at custom cable assembly manufacturing, with a low minimum order requirements and engineering design services to help meet specific custom cable assembly needs, and constantly improving its knowledge, training, production and test equipment to provide the best possible product to its customers.
The Galaxy Differentiator for Custom Cable Assemblies Manufacturing
At its core, Galaxy is a company that has extensive wire and cable expertise. From the Engineering Department to the Production Team to the Quality Control Department, Galaxy has the knowledge and experience to satisfy cable assembly customers’ product needs. Galaxy’s engineering staff has the expertise to look at a customer’s drawing or specification sheet and identify areas of significant cost savings with regards to wire or cable selection. While everything that is manufactured at Galaxy is to customer specifications, Galaxy may offer alternatives where appropriate, but never deviates from the specs and drawings. Galaxy employs a highly skilled labor force trained to the latest IPC/WHMA-A-620 quality standards to accurately assemble the most intricate cable assemblies and harnesses. And as a leading cable assemblies manufacturer, Galaxy takes pride in delivering the highest quality product on-time to customers.
At its core, Galaxy is a company that has extensive wire and cable expertise. From the Engineering Department to the Production Team to the Quality Control Department, Galaxy has the knowledge and experience to satisfy cable assembly customers’ product needs. Galaxy’s engineering staff has the expertise to look at a customer’s drawing or specification sheet and identify areas of significant cost savings with regards to wire or cable selection. While everything that is manufactured at Galaxy is to customer specifications, Galaxy may offer alternatives where appropriate, but never deviates from the specs and drawings. Many times, the alternatives that are offered help lower cost and decrease lead time.
Galaxy collaborates with its customers to help achieve their goals of a quality product. Galaxy employs a highly skilled labor force trained to the latest IPC/WHMA-A-620 quality standards to accurately assemble the most intricate cable assemblies and harnesses. As a leading cable assemblies manufacturer, Galaxy takes pride in delivering the highest quality product on-time to customers. Galaxy understands that communication is key and the procedures and processes that have been implemented in the organization provide customers with real time information about order status.
Cable Assembly Manufacturing Technical Capabilities
Galaxy has the benefit of having highly skilled manufacturing personnel on staff with years of knowledge and industry expertise. Galaxy is committed to increasing efficiencies in the production process that will result in high quality products being produced while offering cost savings to our customers. Combining that with state of the art automated production and test equipment, Galaxy can offer a broad range of manufactured custom cable assemblies. Galaxy’s capabilities range from simple single conductor assemblies to complex assemblies with over 1,000 test points. Galaxy’s Quality Control Department has the experience and testing equipment to perform both physical and electrical testing to ensure each cable assembly is manufactured correctly and functions as designed. Galaxy’s Quality Control Department personnel are certified to IPC/WHMA-A-620 Requirements and Acceptance for Cable/Wire Harness Assemblies and can manufacture to IPC/WHMA-A-620 Class 1, 2 and 3.
Cable Assembly Markets Served by Galaxy
- Aerospace
- Military/Defense
- Transportation
- Sensor
- Solar/PV
- Original Equipment Manufacturers (OEMs)
- Communications
- RF Signal
Wire Harness and Cable Assembly Manufacturing at Galaxy Wire & Cable
Galaxy Wire & Cable manufactures wire harnesses and cable assemblies. This video highlights Galaxy’s capabilities in manufacturing a range of customer products from very small simple assemblies to very large and complex wire harnesses.
Quality Control Processes at Galaxy Wire & Cable
Galaxy Wire & Cable ensures the highest quality design and construction throughout its entire process via rigorous and thorough quality control (QC) processes. Here’s a behind-the-scenes look at Galaxy’s QC process from start to finish, including custom cable assemblies manufacturing.
FAQs about Custom Cable Assembly Manufacturing
Can Galaxy provide quality control test data for all of the cable assemblies that it produces?
Yes, Galaxy has a very robust Quality Control Department and can supply test reports for all of the cable assemblies that it manufactures. Whether it is simply a continuity check or a more involved hi-pot test, a formal test report is available to customers.
Can Galaxy suggest alternate design suggestions for cable assemblies?
Yes, often times Galaxy will evaluate a customer’s requirements and offer cost effective alternatives with respect to the bill of materials and components, as well as to the physical or electrical design of the cable assembly.
Can Galaxy perform High Pot tests?
Yes, whenever required Galaxy has the appropriate test equipment to safely perform a high pot test to a customer’s specifications and ensure it passes.
Can Galaxy manufacture overmolded cable assemblies?
Yes, with the its Minijector 55P machine, Galaxy can now produce overmolded cable assemblies.
Are there standard lead times for cable assemblies?
Unfortunately, no. There are so many variables when it comes to lead time. First, there is the availability of the components and materials used to build the assembly. Second, the quantity required could affect lead time. Lastly, current production capacity needs to be considered. Galaxy is constantly working to improve lead time and meet customer dates. With the processes and controls that are in place, Galaxy is able to accurately give customers lead times that can be met.
Contact Galaxy Wire & Cable, a Leading Cable Assembly Manufacturer
Contact Galaxy to inquire about custom cable assemblies manufacturing services.